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Fluke Process Instruments / Imaging Solutions / Thermal Imaging Solutions
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ThermoView TV40 Thermal Imager
ThermoView TV40 Thermal Imager - Image 2
ThermoView TV40 Thermal Imager - Image 3
ThermoView TV40 Thermal Imager - Image 4
ThermoView TV40 Thermal Imager - Image 5
ThermoView TV40 Thermal Imager - Image 6

ThermoView TV40 Thermal Imager

Measuring Range -10 to 1200°C (14 to 2192°F)
Measurement Accuracy ±2°C or ±2°% (reading)
Spectral range 8 – 14 μm
Operating Temperature -10 to 50°C (14 to 122°F)
Environmental Protection IP67 (NEMA 4)

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ThermoView TV40 Thermal Imager

  • At a Glance
  • Technical Specs
  • Applications
  • Accessories
  • Resources

The ThermoView TV40 is a high-performance industrial fixed thermal imaging system that allows you to expand your understanding by providing continuous infrared and visual feeds to visualize temperature data. The TV40 offers a fully integrated temperature control, monitoring, and data archiving solution.

With the ability to personalize your integration, the TV40 allows you to automate your process by programing unlimited “areas of interest,” programable alarms, utilize advanced pass/fail logic, and perform safety or asset inspections. Feed the data to your PLC or view feeds remotely.

Hardware

The rugged TV40 thermal camera lets you visualize the temperature data you need anywhere in your process with reliable, high-quality 320×240 and 640×480 infrared resolution options. Several key features:

  • IP67 (NEMA 4) housing that guarantees long-term thermal imaging in the harshest environments (air purge and other accessories available)
  • Simultaneous infrared and visible sighting for easy alignment and the ability to quickly locate potential problems
  • Multiple pre-calibrated lenses are field interchangeable with remote motorized focus, allowing you to change your thermal camera lenses on-site without the need for additional calibration
  • Standard I/O modules, GigE Vision, and other direct communication protocols on infrared camera for easy integration into your existing control system
  • Power Over Ethernet enables the fixed thermal camera to be supported by your existing power switch

For additional infrared camera key features, check out the ThermoView TV40 Datasheet or speak with an expert to discuss how the imager could support your application.

Software

The intuitive ThermoView software enables you to take control of multiple parts of your process like never before with advanced analytical tools, auto-alarming features, and more. Several key features include:

  • User-configurable and quick setup options that makes installation fast and easy without unnecessary downtime
  • Establish alarms or signals that interface to discrete I/O to better control your process
  • Customizable Areas of Interest with advanced pass/fail logic – allowing you to perform product inspections, monitor process temperature and more all at once
  • Independent, continuous, intermittent, and/or remote evaluation of temperature conditions so you can read temperature data whenever or wherever you need it
  • Automated data recording and archiving to assist with data comparisons for benchmark and process review
FeatureDescription
SightingThermal Imager + Visible Light Camera (320 x 240 or 640 x 480)
Measuring Range-10 to 1200°C (14 to 2192°F)
Software Configurable:
Auto
Subrange 1: -20 to 80°C (-4 to 176°F)
Subrange 2: -20 to 1200°C (-4 to 2192°F)
Measurement Accuracy±2°C or ±2°% (reading)
Image Resolution320 x 240 (76,800 pixels) &
640 x 480 (307,200 pixels)
Models9 or 60 Hz
Field of ViewHorizontal 34º x 25.5º
Spectral range8 - 14 μm
DetectorUncooled focal plane array
Focus RangeIR 15 cm - ∞ (motorized remote focus), Visible Light: 60 cm - ∞
Ambient temperaturesUp to 200 °C (392 °F) with high temperature enclosure
Software Options
Advanced software packages for a variety of industrial automation applications and more
Operator Intuitive Software PackagesThermoView Lite, ThermoView Software, ThermoView EtherNet/IP, ThermoView Modbus, ThermoView Critical Asset, ThermoView Backlight
Key FeaturesMulti-Camera Communications
See visual and thermal image simultaniously (IR-Fusion)
DAQ (I/O) commuication capable
Advanced analytics and user definable condition settings
Unlimited Areas of Interest and Alarm settings
Automatic lens identification (Field interchangable lenses)
Image & Graph Export - PNG, JPG, TXT, CSV, AVI
Communications
InterfaceGigE Vision interface, Ethernet/TCP/IP, Modbus, Profinet
LAN/Ethernet provides access to integrated Web server and ThermoView Software
Expandable I/ORelay Output Module (2) (System health, process alarm)
Digital Input Module (16 channel) (User definable event triggering)
Digital Output Module (16 channel) (System health, process alarm)
Analog Output Modules (4 to 20mA or 0-20mA)
Passive Isolator
Power SupplyDC + 12 to 26V or PoE (Power over Ethernet)
Power Consumption8W (typical), 13W (maximum)
Environmental
Operating Temperature-10 to 50°C (14 to 122°F)
Storage Temperature-20 to 50°C (-4 to 122°F)
Humidity10 to 95% non-condensing
Shock ResistanceIEC 60068-2-27 (mechanical shock): 50g, 6 ms, 3 axis
Vibration ResistanceIEC 60068-2-26 (sinusodial shock): 3g, 11 to 200Hz, 3 axis
Environmental ProtectionIP67 (NEMA 4)
Dimensions (W x H x L)Approximately 83 x 83 x 158mm (3.25 x 3.25 x 6.22")
WeightApproximately 1.08kg (2.38lbs)
Standards and Compliance
EC Directive 2014/30/EUEMC
EC Directive 2011/65/EURoHS Compliance amended by Directive (EU) 2015/863
EN 61326-1: 2013Electrical measurement, control and laboratory devices - Electromagnetic susceptibility (EMC)
EN 50581: 2012Technical documentation for the evaluation of electrical products with respect to restriction of hazardous substances (RoHS)
KCCElectromagnetic Compatibility applies to use in Korea. This product meets requirements for industrial (Class A) electromagnetic wave equipment.

The ThermoView TV40 Fixed Thermal Imaging Camera can be used across numerous industries and applications and is ideal for process monitoring and control, product monitoring, quality pass/fail checks, and on-site safety. Several examples where the ThermoView TV40 infrared camera system can be used include, but not limited to the following list below. Click here if you would like to speak with an expert to discuss your application.

Automotive and Aerospace

  • Backlight Inspection
  • Heated Car Seat Inspection
  • Laser Plastic Welding
  • Hot Forming Steel Panels
  • Galvanizing and Annealing
Metals Processing

  • Foundry Ladle and Torpedo Car Monitoring
  • Blast Furnace
  • Continuous Casting
  • Hot Rolling Mills
Construction Materials

  • Cement Kiln Refractory Monitoring
  • Gypsum Wallboard Production
  • Asphalt Production
Utilities

  • Substation Monitoring
  • Coal Pile Monitoring
Solar and Semiconductor

  • Circuit Board Testing
Other

  • Bulk Meat Processing
  • Pre-Cooked Meal Production
  • Medical/Pharmaceutical
  • Waste Incineration
Pan and Tilt

The Pan and Tilt is an IP66-rated enclosure and system designed to protect your fixed thermal imager from dust and water while it continuously monitors your process for potential hot spots and flare-ups, equipment failures, and more. It also features advanced software for sophisticated analysis based on absolute, differential or rate of change asset temperature conditions. Window materials are available to allow both thermal and visible image to be seen. Learn more from our applications expert.

Outdoor Enclosure

The Outdoor Enclosure is an IP66-rated housing unit that ensures your fixed thermal imaging camera won’t stop due to bad conditions. With weatherproofed installations, the Outdoor Enclosure provides a high protection rate, sunshield, and a temperature-controlled heater for cooler environments to ensure your thermal imager is sees the temperatures you need. Window materials are available to allow both thermal and visible image to be seen. Learn more from our applications expert.

High-Temp Protective Enclosure

The High-Temp Protective Enclosure is an IP67-rated stainless steel housing unit designed to protect the ThermoView TV40 infrared camera from ambient temperatures up to 200°C (392°F) when connected to cooled water. With a windows vortex ventilator, the High-Temp Protective Enclosure also creates a positive pressure barrier to help keep dust and other deposits from building up. Learn more from our applications expert.

Air Purge Collar and Water Cooling Plates

The Air Purge Collar and Water Cooling Plates are independent accessories that ensure dust, moisture, airborne particles, and vapors are kept away from the lens on the fixed thermal camera. These accessories also enable the unit to operate in ambient temperatures up to 140°C (284°F) without the High-Temp Protective Enclosure. Learn more from our applications expert.

I/O Accessories

Multiple I/O accessories – including Relay, Digital In, and Out or Analog cards – can be added in order to connect to an existing DCS. With these options, you have the option to add additional automation control into your process so it can run by itself based on the parameters you establish. Learn more from our applications expert.

Add On Lens Options

0.75x Wide Lens (45° x 34°), 2x Lens (17° x 12.7°), 4x Lens (8.5° x 6°), Macro Lens

Manuals: (4)
ThermoView TV40 Manual
ThermoView TV40 Software Manual
I/O Module System Manual
Pan and Tilt Manual
Product Literature: (2)
ThermoView TV40 Brochure
ThermoView TV40 Datasheet
Articles and Whitepapers: (3)
Atmospheric Furnaces – Product Temperature is Critical
Industrial Value for Fixed Thermal Imaging is Growing
Process Heating Magazine: Benefits of Fixed Thermal Imaging for Process Heating
Application Literature: (10)
Automobile Backlights
Heated Car Seats
Hot Spot Detection
Power Distribution Solutions Brochure
Biomass Hot Spot Detection
Safety and Fire Prevention Applications Brochure
Hot Stamped Parts
Plastic Welding
Slab Monitoring
9 Examples of how the ThermoView Imager keeps Production flowing
Press Releases: (1)

ThermoView TV40 Introduction Press Release

Spot Size Calculator: (1)

Calculate Distance to Target Size

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